Avoiding Costly Forklift Repairs in BC: 4 Common Issues and How to Prevent Them

Forklifts are the backbone of many commercial operations in Langley, from warehouses to distribution centres. When these machines break down, the cost goes far beyond replacement parts. Businesses face lost productivity, delayed shipments, and increased safety risks. At Westminster Lift Truck, we know that proactive maintenance is the key to avoiding costly forklift repairs. Here are four of the most expensive forklift issues and how you can prevent them.

1. Engine Overhauls from Neglected Maintenance

The problem: Older forklifts are especially vulnerable to engine damage when oil changes and routine servicing are skipped. One overlooked oil change can lead to a full-engine head assembly rebuild, costing upwards of $4,000 and weeks of downtime.

Prevention tip: Schedule regular oil changes and stick to a planned maintenance program. Westminster Lift Truck offers service plans tailored to your fleet’s age and usage, helping you avoid surprise breakdowns and expensive repairs.

2. Hydraulic System Leaks

The problem: Hydraulic leaks are not only messy; they also pose serious safety risks and can be very costly. Blown hoses, cracked cylinders, and worn seals can lead to fluid loss, reduced lift capacity, and even fire hazards. Repairs can range from hundreds to thousands of dollars depending on the damage.

Prevention tip: Conduct routine inspections of hoses, fittings, and seals. Look for signs of wear and replace components before they fail. Our technicians from Langley to Prince George can help you spot early warning signs and keep your hydraulic systems in top shape.

3. Brake System Failures

The problem: Forklift brakes are critical for safety. When neglected, brake shoes wear down, drums become damaged, and the entire system may require replacement, which can cost over $1,500 in parts alone. Worse, faulty brakes can lead to workplace accidents.

Prevention tip: Inspect the brakes every 250 hours and replace shoes before they wear into the drums. Encourage operators to avoid riding the brake or driving with the parking brake engaged. Westminster Lift Truck’s brake service includes full inspections and adjustments to keep your fleet safe and compliant.

4. Radiator and Cooling System Damage

The problem: A damaged radiator can cost over $1,600 to replace, not including labour and downtime. Often, the issue starts with a small leak or a worn hose that goes unnoticed until the system overheats.

Prevention tip: Regularly check coolant levels and inspect hoses for cracks or wear. Replacing a $30 hose today can save thousands tomorrow. Westminster Lift Truck’s preventive maintenance includes cooling system checks to catch problems early.

The Value of Preventive Forklift Maintenance

Forklift repairs in Langley can be costly, but most are avoidable. A proactive approach that includes daily inspections, operator training, and scheduled servicing can significantly extend your equipment’s lifespan while reducing the need for emergency repairs. At Westminster Lift Truck, we specialize in keeping your fleet running smoothly with expert technicians and flexible service plans.

Ready to reduce downtime and repair costs? Contact Westminster Lift Truck today to learn more about our forklift maintenance programs for fleets in Langley, to Forklift Prince George hirers.